Small-scale production is prevalent in the foundry shop. The articles are mainly produced in small lots. But there is a possibility to produce constant serial nomenclature.
The foundry shop consist of steel-smelting and moulding departments.
Casting production at the plant is carried out on the latest technological processes developed by "Borden" (UK). These technologies are based on the use of cold solidification sand blend: Alfa-set process for mouldings and Beta-set process for cores.
The mouldings and cores have tensile strength not less than 10-12 kg/cm² and high dimensional accuracy. In heat resistance and erosion resistance they exceed traditionally applied thereto sands with furan resin. Low sands gas generation enlarges the possibility of producing responsible castings from carbon and alloyed steel grades (pump housing, valving etc.)
This technology provides the possibility of wide nomenclature production, fast readjustment of technological process while entering new nomenclature, reduction of pre-production time and producing of single and small-lot castings.
High strength and short solidification cycle according to Alfa-set process enables to realize snap flask molding, reducing the cost of production tooling.
Application of "Beta-set" core manufacture gives considerable possibilities of highly efficient producing of complicated castings. The cores are made on core shooter with a cycle of 40-50 seconds.New technological processes of cores and mouldings production in combination with highly-effective antiburning tools provide a real possibility to produce castings of various degrees of complexity with minimum machining tolerances.
Using our custings consumers will be pleased with both excellent appearance and high quality of products.Basic sizes of forging ingots